西安科赛图像科技有限公司
质检核心部件
QUALITY INSPECTION CORE COMPONENTS
一、光纤相机 FIBER OPTIC CAMERA
光纤相机为科赛自主研发高速、高性能多线扫描数字相机 。采用 4k CMOS线阵芯片，相机速度快，性能优良，灵敏度出色，性价比极高，可满足苛刻的应用需求。
光纤相机主要特点有：
1） 光纤图像传输抗干扰强，更适合工业生产环境。
2） 光纤可靠传输距离远大于其他质检系统采用的 Camlink 数据线。Camlink 超过 10 米需
要加中继放大，可靠性差。
3） 光纤传输数据带宽大，可支持更高印刷机台运行速度，可提供更好的系统图像清晰度。
4） KESAI 光纤相机采用全进口 CMOS 传感器芯片，深度集成，性能优异，特殊应用可自主定制。
5） 相机质量可靠，大批量备货，客户供货周期有保障，客户现场故障修复更及时。
Fiber optic camera is a high-speed, high-performance multi-line scanning digital camera independently developed by Kesai. Using 4K CMOS linear array chip, the camera has high speed, excellent performance, excellent sensitivity and high cost performance, which can meet the harsh application requirements.
The main features of optical fiber camera are:
1) Optical fiber image transmission has strong anti-interference and is more suitable for industrial production environment.
2) The reliable transmission distance of optical fiber is far greater than that of CAMLINK data line used in other quality control systems. Camlink is more than 10 meters needed to add relay amplification, poor reliability.
3) The fiber transmission data bandwidth is large, can support higher printing machine running speed, can provide better system image clarity.
4)Kesai fiber optic camera adopts imported CMOS sensor chip, deep integration, excellent performance, special applications can be customized.
5) Reliable camera quality, mass inventory, customer supply cycle is guaranteed, customer on-site fault repair is more timely.
二、光纤采集卡 OPTICAL FIBER ACQUISITION
光纤采集卡与光纤相机搭配实现图像采集、信号传输，将数字相机的输出信号传输到科赛光纤图像服务器内存中，使图像服务器能够对相机拍摄到的现场图像进行实时处理、存储和显示的硬件设备。
光纤采集卡特点如下：
1) 图像数据光纤传输口多达 4 个，可支持同时连 1-4 个线阵相机。
2) 光口支持设备级联，单个光口最多可以支持 16 个面阵相机的控制及数据采集。
3) 采集卡支持线扫描相机与面阵相机混合应用，可支持工业质检的多种场合。
4) 采用科赛专利协议，将码盘信号集成进光传输数据送达相机，质检系统连线少、可靠性高。
5) 采集卡同时配备相机电源与部分 IO，可进一步简化检测系统架构等。
The optical fiber acquisition card and optical fiber camera are matched to realize image acquisition and signal transmission, and the output signal of the digital camera is transmitted to the memory of Kosay optical fiber image server, which enables the image server to process, store and display the scene images captured by the camera in real time.
The optical fiber acquisition carter points are as follows:
1) There are up to 4 optical fiber transmission ports for image data, which can connect 1-4 linear array cameras simultaneously.
2) The optical port supports the cascade of equipment. A single optical port can support the control and data acquisition of up to 16 planar array cameras.
3) The acquisition card supports the mixed application of line scanning camera and planar array camera, which can support a variety of occasions of industrial quality inspection.
4) Cosay patent agreement is adopted to integrate the code panel signal into the optical transmission data and send it to the camera. The quality inspection system has fewer connections and high reliability.
5) The acquisition card is equipped with camera power and part of IO at the same time, which can further simplify the detection system architecture, etc.
三、LED 光源及驱动器LED LIGHT SOURCE AND DRIVER
科赛的质检系统光源部件均为自主研发自产产品。检测系统的光源套件由穹顶上光源盒、条形背光源盒和光源驱动器组成，其中上光源和背光源长度是依据检测幅宽定制的，见下图：
科赛质检系统光源组件特点如下:
1) 采用了对LED灯全串联高压驱动模式和多级反馈电路稳压措施，保证了光源具有亮度高、均匀性好特点。区别于其它LED分组串联模式，这种全串联方式工作的LED，及使若干年后LED性能衰减，光源发光的均匀性也会更好。
2) 采取了抽风散热方式，效率高，散热风扇少，故障率低，光源铝外壳温度均匀性好，LED性能衰减慢。
3) 科赛每台光源控制器提供有备份驱动口，驱动器有故障时，可及时更换驱动口保证印刷生产不中断。
4) 科赛光源选用的是全进口LED，寿命长。
5) 科赛光源套件完全自制，所有铝外壳型材均为自开模，长期批量、多规格备货、用户直供，性价比较其它质检系统供应商更高，并可有效缩短故障时的修复时间。
The light source components of KESAI's quality inspection system are self-developed and self-produced products. The light source kit of the detection system is composed of dome light source box, strip backlight box and light source driver. The length of the upper light source and backlight is customized according to the detection width, as shown in the figure below:
The characteristics of light source components of KESAI quality inspection system are as follows:
1) High voltage driving mode of LED lamp in series and voltage stabilizing measures of multi-stage feedback circuit are adopted to ensure the light source with high brightness and good uniformity. Different from other LED group series mode, the LED with this full series mode will make the LED performance decay after several years, and the uniformity of light source will be better.
2) It has high efficiency, few cooling fans, low failure rate, good temperature uniformity of light source aluminum shell and slow led performance attenuation.
3) Each light source controller of cosai is provided with a backup driver port. When the driver fails, the driver port can be replaced in time to ensure that the printing production will not be interrupted.
4)KESAI light source adopts imported led, with long service life.
5) KESAI light source kit is completely self-made, all aluminum shell profiles are self opening mold, long-term batch, multi specification stock, user direct supply, cost-effective than other quality inspection system suppliers, and can effectively shorten the repair time in case of failure.
光源控制器
四、IO 控制器 IO CONTROLLER
科赛质检系统IO控制器，主要起码盘电眼输入信号的采集与分配，报警与剔废信号输出，输出输入继电器直接供电等作用。
科赛质检IO控制器的特点：
1) 功能完备，集成度高，体积小巧，安装方式灵活，外连线简单。
2) IO口数量多，可直接适用于质检系统布置在印刷机、品检机、标签机、分切机等各类机台的数字IO接口需求。
3) 采用高速光电耦合隔离器采集数字输入，可适用于高线数光电编码器和高速差分信号接入。
4) 配置有可与外部PLC通信的通用串行通讯接口，可以采用通讯的方式与下游设备如检品机、制袋机等协同工作。
5) 直接AC220V输入供电，省去外接电源适配器。直接隔离DC24V输出，可供电IO继电器或及其它外部器件，省去外配DC模块。
The IO controller of KESAI quality inspection system is mainly used to collect and distribute the input signal of the electric eye, output the alarm and reject signal, and directly supply power to the output input relay.
The main features of KESAI quality inspection IO controller are as follows:
1) Complete function, high integration, small size, flexible installation, simple external connection.
2) The number of IO ports is large, which can be directly applied to the digital IO interface requirements of quality inspection system in printing machine, quality inspection machine, labeling machine, slitting machine and other machines.
3) High speed photoelectric coupling isolator is used to collect digital input, which is suitable for high-speed photoelectric encoder and high-speed differential signal access.
4) Equipped with universal serial communication interface which can communicate with external PLC, it can cooperate with downstream equipment such as inspection machine and bag making machine by means of communication.
5) Direct AC220V input power supply, eliminating external power adapter. Direct isolation of DC24 V output, can power IO relay or other external devices, eliminating the need for external DC module.
五、图像服务器（2代） IMAGE SERVER (GEN 2)
科赛质检系统中的数据与控制服务器均选用科赛专门定制型，属科赛授权专利“一种紧凑型外风道高性能图像服务器”子型号。与一般市购工控主机相比，
特点如下：
1）其特殊的散热结构与风道设计，保证了对CPU的高效散热，兼顾了防尘，服务器可在高尘、高温度环境下可靠、稳定工作。
2）精选最新工业控制主板为服务器主板，功能全，性能高，稳定性好，适合在恶劣工业环境下使用。
3）采用了自制大功率、高稳定度、低纹波交流开关电源给主板供电，提高了主机稳定 性和长期可靠性。
4）服务器内部布置紧凑，外形尺寸小，可直接在高环境温度下工作，既适合在无空调控制机柜内安装，也可在印刷机台的电控箱内安装或任何台面上放置使用。
5）服务器重量轻、体积小，更便于生产、备货、烤机与现场维护、更换等。
The data and control servers in cosai quality inspection system are customized by KESAI, which belongs to the sub model of "a compact high performance image server for external air duct" authorized by KESAI. Compared with the general commercial industrial control host.
The features are as follows:
The first is its special heat dissipation structure and air duct design, which ensures the efficient heat dissipation of CPU and dust prevention. The server can work reliably and stably in high dust and high temperature environment.
Second, select the latest industrial control motherboard for the server motherboard, full function, high performance, good stability, suitable for use in harsh industrial environment.
Third, the self-made high-power, high stability, low ripple AC switching power supply is used to supply power to the main board, which improves the stability and long-term reliability of the host.
Fourth, the server has compact internal layout and small size. It can work directly under high ambient temperature. It is suitable for installation in the control cabinet without air conditioning, or in the electric control box of the printing machine or on any table.
Fifthly, the server is light in weight and small in volume, which is more convenient for production, goods preparation, toaster and on-site maintenance and replacement.
六、光纤图像服务器 FIBER OPTIC IMAGE SERVER(GEN 3)
科赛质检系统中数据与控制服务器专属产品，属科赛授权专利“一种紧凑型外风道高性能图像服务器”子型号。搭配光纤相机及光纤采集卡使用。
功能特点如下：
1）其特殊的散热结构与风道设计，保证了对CPU的高效散热，兼顾了防尘，服务器可在高尘、高温度环境下可靠、稳定工作。
2）精选最新工业控制主板为服务器主板，功能全，性能高，稳定性好，适合在恶劣工业环境下使用。
3）采用了自制大功率、高稳定度、低纹波交流开关电源给主板供电，提高了主机稳定 性和长期可靠性。
4）服务器内部布置紧凑，外形尺寸小，可直接在高环境温度下工作，既适合在无空调控制机柜内安装，也可在印刷机台的电控箱内安装或任何台面上放置使用。
5）服务器重量轻、体积小，更便于生产、备货、烤机与现场维护、更换等。
The exclusive product of data and control server in Cosay quality control system belongs to the sub-model of "a compact high-performance image server with external air duct" authorized by Cosay. With fiber optic camera and fiber optic acquisition card.
The features are as follows:
1）Its special heat dissipation structure and air duct design ensure the efficient heat dissipation of CPU, taking into account the dust-proof, the server can work reliably and stably in high dust and high temperature environment.
2）Select the latest industrial control motherboard for the server motherboard, full function, high performance, good stability, suitable for use in harsh industrial environment.
3）Self-made high-power, high stability and low ripple AC switching power supply is adopted to supply power to the motherboard, which improves the stability and long-term reliability of the host.
4）The internal layout of the server is compact and the external size is small. It can work directly under high ambient temperature. It is not only suitable for installation in the cabinet without air conditioning control, but also can be installed in the electric control box of the printing machine or placed on any table.
5）The server is light in weight and small in size, which is more convenient for production, stocking, baking machine and on-site maintenance and replacement, etc.
七、P4相机 P4 camera
相机采用加拿大Teledyne DALSA公司进口Piranha4相机。Piranha4相机是Teledyne DALSA新推出的高性能多线扫描数字相机。
Piranha4线扫描相机的分辨率为4k，足以胜任各种高速的工业视觉检测应用，具有无可比拟的精度、速度和响应能力。Piranha4相机具有多种高级功能，如亚像素空间校正、支持多个ROI、阴影和镜头校正等。
特点：
1）Teledyne DALSA公司独有的三线CMOS传感器芯片，三线分区扫描图像颜色还原度更真实。
2）高行频、行频高达70KHZ，更好的满足印刷质量检测。
3）采集速度快，灵敏度高、高动态范围、多路径输出允许更快的线路速率
4) 高速率，高信噪比，具有特有的高性能优势。
The camera adopts piranha4 camera imported from Teledyne DALSA company of Canada. Piranha4 camera is a new high performance multi line scan digital camera launched by Teledyne DALSA.
The resolution of piranha 4-line scan camera is 4K, which is suitable for various high-speed industrial visual inspection applications, and has unparalleled accuracy, speed and response ability. Piranha4 camera has many advanced functions, such as sub-pixel space correction, multiple ROI support, shadow and lens correction, etc.
characteristic:
1）The unique three wire CMOS sensor chip of Teledyne DALSA makes the color restoration degree of three wire partition scanning image more realistic.
2）High line frequency, line frequency up to 70kHz, better meet the printing quality inspection.
3）High acquisition speed, high sensitivity, high dynamic range, multi-path output, allowing faster line speed
4）High speed, high signal-to-noise ratio, with unique high-performance advantages.
八、8K相机 8K camera
Teledyne Dalsa生产的彩色Mini Cameralink线阵相机。采用 8k CMOS线阵芯片，相机速度快，性能优良，灵敏度出色，性价比极高，可满足苛刻的应用需求。相机外形紧凑、轻巧坚固，具有完善的平场校正功能、支持多ROI、可编程GPIO智能触发、多环境参数设置组等高级功能。兼容GenICam，易于安装和集成。
特点：
1) 8192×2线分辨率，高分辨率适应大幅宽检测。
2) 行频可高达48KHz，全面适应高速印刷行业需求。
3) 速度快、灵敏度高、多区域进行校准和数据缩减，适应更高速度。
4) 质量检测更加严格，核心性价比高
Teledyne DALSA's color Mini Cameralink linear array camera. Using 8K CMOS linear array chip, the camera has high speed, excellent performance, excellent sensitivity and high cost performance, which can meet the demanding application requirements. The camera is compact, light and solid, with perfect flat field correction function, multi ROI support, programmable GPIO intelligent trigger, multi environment parameter setting group and other advanced functions. Compatible with genicam, easy to install and integrate.
characteristic:
1）8192 × 2 line resolution, high resolution, suitable for wide range detection.
2）Line frequency can be as high as 48Khz, fully adapt to the needs of high-speed printing industry.
3) High speed, high sensitivity, multi area calibration and data reduction to adapt to higher speed.
4) More strict quality inspection and high core cost performance
j九、采集卡Acquisition card
采用Teledyne DALSA公司Xtium-CL MX4采集卡图像采集卡是将模拟相机的图像信号经过A/D转换，或将数字相机的输出信号，通过计算机总线传输到计算机内存或显存，使计算机能对相机拍摄到的现场图像进行实时处理、存储和显示的硬件设备。
特点：
1) 支持Camera Link，支持多种格式,在多个像素的深度
2) 使用PCIe x4 Gen2插槽，以最大限度地传输到主机计算机缓冲区
3) 获得从 RGB,、Baye和Bi-Color 相机区域扫描和线扫描
4) 图像采集速度高达850MB/s
5) 外部输入触发器和轴角编码器输入,连同闪光灯输出。
The xtium-cl MX4 acquisition card of Teledyne DALSA company is adopted. The image acquisition card is a hardware device that converts the image signal of analog camera through a / D, or transmits the output signal of digital camera to computer memory or video memory through computer bus, so that the computer can process, store and display the scene image captured by camera in real time.
characteristic:
1）Support camera link, support a variety of formats, in multiple pixel depth
2）Use the PCI X4 Gen2 slot to maximize the transmission to the host computer buffer
3）Obtain area scan and line scan from RGB, Baye and Bi color cameras
Image acquisition speed up to 850mb / S
4）External input trigger and shaft encoder input, together with flash output.
十、镜头camera lens
采用日本RICOH理光线扫描35mm工业镜头 ，是专为高分辨率扫描应用而设计，分辨率高，成像靶面为43.3mm，可使用更大靶面的线扫描相机。
1) 高分辨率、高对比度
2) 高速度和高成像质量读取大量数据
3) 可锁定的聚光和锁光圈
4) 对焦锁定操作杆、可变光圈
The Japanese Ricoh ray scanning 35mm industrial lens is specially designed for high-resolution scanning applications with high resolution. The imaging target area is 43.3mm, and the line scanning camera with larger target area can be used.
1）High resolution, high contrast
2）High speed and high imaging quality to read large amounts of data
3）Locking focusing and locking aperture
4）Focus lock lever, variable aperture
十一、机柜cabinet
科赛机柜是电气设备中不可或缺的组成部分，是电气控制设备的载体。机柜具有抗振动、抗冲击、耐腐蚀、防尘、防水、防辐射等性能，以便保证设备稳定可靠地工作。
特点：
1) 科赛质检的机柜系统主要由高精度、高可靠、带防尘的机器视觉相机安装部套和通用性强、结构简洁的检测支架组成，
2) 模块化组装，集成度高，体积小巧，结构简单，操作安装方便，尺寸精密，外连线简单。
3) 机柜内部接地铜排的目的是通过电器元件屏蔽层与接地铜排的联结以消除静电和电磁干扰的影响。
4) 采用特殊散热方式配合特殊方式出风板，更有效保护机柜内部元器件，提供更优质的工作环境。
KESAI abinet is an indispensable part of electrical equipment and the carrier of electrical control equipment. The cabinet has the performance of anti vibration, anti impact, anti-corrosion, dust-proof, waterproof and anti radiation, so as to ensure the stable and reliable operation of the equipment.
characteristic:
1）The cabinet system of cosai quality inspection is mainly composed of high-precision, high reliable, dust-proof machine vision camera installation sleeve and universal, simple structure detection bracket
2）Modular assembly, high integration, small size, simple structure, convenient operation and installation, precise size, simple external wiring.
3）The purpose of the grounding copper bar inside the cabinet is to eliminate the influence of static electricity and electromagnetic interference through the connection between the shielding layer of electrical components and the grounding copper bar.
4）Special heat dissipation mode and special air outlet plate are adopted to more effectively protect the internal components of the cabinet and provide a better working environment.
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